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CW Eddy Current Brake

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As a load, the eddy current brake is mainly used as a testing device for measuring the characteristics of power machinery. It can be combined with other control measuring instruments to form an eddy current dynamometer. It can be used for performance testing of internal combustion engines, motors, gas turbines, automobiles and their power machinery components. Compared with other dynamometer devices, the CW series dynamometer devices have higher reliability, stability and practicality.


The main features of the eddy current brake

It features a simple structure, stable operation, low price and convenient use and maintenance.

2. It adopts water cooling, featuring low noise and minimal vibration.

3. The input speed range is wide.

4. The control power of each time is small, and a single-phase DC power supply is adopted.

5. When used in conjunction with the measurement and control system, it can achieve automatic control.

When used as a brake, it has the advantages of strong braking force and good stability.


The working principle of the eddy current brake

The basic structure of the CW series eddy current brake (see the figure below)



The CW type eddy current brake is composed of a rotor (with a pulley), a stator (including left and right armature bodies, excitation coils, end covers, and bearing covers), and a frame.


The same cooling water channels are set in the left and right armature bodies (with eddy current rings). The excitation coils are installed in front of the two armature bodies. The cooling water enters from the water inlet and then flows through the lower half of the armature body into the eddy current ring cooling water tank, and then flows from the upper half of the armature body through the water inlet and outlet, and exits through the water outlet.


2. Working principle of CW eddy current brake

When a DC television is passed through the excitation coil coaxially assembled with the rotor, the magnetic flux it generates forms a magnetic closed circuit through the armature, eddy current ring, air gap and rotor. Because the outer ring surface of the rotor is made with uniformly distributed teeth and grooves, a magnetic field with a specific density is generated on the inner surface of the air gap and the vortex ring. Therefore, when the rotor is driven to rotate, the magnetic field at any point on the inner surface of the eddy current ring undergoes an alternating change. As a result, the magnetic field formed by this "eddy current" interacts with the original air-gap magnetic field, generating a braking torque on the rotor. The power output by the prime mover is converted into an equivalent amount of heat generated by the "vortices" on the vortex ring, which is carried away by the continuous cooling water entering the cooling water tank of the vortex ring.


Main technical parameters of eddy current brake

Model

Input speed

(r/min)

Rated torque

(N.m)

Absorption power

(kW)

Excitation voltage

(V)

Excitation current

(A)

Cooling water flow

(L/min)

Weight

(Kg)

Note

CW5B

300-3600





5

0.75

<90DC







<5







1

36

1500r/min

The following is constant torque,

1500r/min

The above is constant power。


Constant torque below 1500 r/min, constant power above 1500 r/min.














CW10B

10

1.5

1

40

CW20B

20

3

2

52

CW50B

50

8

5

83

CW100B

100

15

8

120

CW200B

200-3200









200

30

15

210

CW300B

300

45

25

300

CW650B

650

100

<180DC







<10



55

730

CW1000B

1000

150

80

1200

CW2000B

2000

315

160

2470

CW3000B

3000

470

<20

240

3522

CW6500B

6500

1000

<40

550

4600

CW10000B

10000

1570

<60

800

5800

CW14000B

14000

2200

<90

1100

8200


5. Shape and installation dimensions (see the table below


Type


Installing dimension(mm)

Max of outlinge and dimension

A

B

C

D

E

F

G

H

K

AB

HD

L

CW 5B

160

160

8

19

40

6

15.5

100

12

210

245

256

CW 10B

190

170

21

24

50

8

20

112

12

230

256

310

CW 20B

216

140

30

28

60

8

24

132

12

272

310

324

CW 50B

279

210

30

38

80

10

33

160

19

340

365

410

CW 100B

279

267

26

42

110

12

37

180

19

350

410

450

CW 200B

356

267

30

55

110

16

49

225

19

455

510

480

CW 300B

406

356

45

65

140

18

58

250

28

506

570

595

CW 650B

457

356

40

60

105

18

53

280

28

570

650

560

CW 1000B

506

406

40

65

105

18

58

315

28

620

720

600

CW 2000B

610

457

40

70

105

20

62.5

355

35

775

770

655

Note: The above table lists the appearance and installation dimensions of standard products. The dimensions provided at the time of supply shall prevail.

Application scenarios of test bench equipment

Test bench case demonstration

Real-life photos of the exhibition and company site

The company has set up Jiangsu Torque Measurement and Control Technology R&D Center, Torque Sensor Division, Dynamometer Division, Tension Division, and is a technology-based enterprise integrating R&D, design, and manufacturing.

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